Manufacturing insurance built for the Surrey operation that ships product today and gets sued about it two years from now.
Product liability, Products & Completed Operations, commercial property, business interruption, CGL up to $10M. Built for Port Kells, Campbell Heights, Bridgeview, and Pacific Heights industrial operators. Family-owned brokerage since 1994. We work with exporters to the US and overseas.
Already shipping product? Text us: 604-837-8710. Walk-ins welcome at 150-8888 152A St, Surrey. Punjabi (ਪੰਜਾਬੀ) and Hindi (हिन्दी) spoken at the counter.
Port Kells, Campbell Heights, Bridgeview, Pacific Heights. These industrial parks are full of Surrey operations shipping product across Canada and beyond.
Metal fabricators, food producers, specialty equipment builders, cabinet shops, packaging manufacturers, electronics assembly, building products. Surrey's industrial parks are quietly one of the biggest manufacturing clusters in Western Canada. A lot of our clients started in a smaller shop and grew into a 10,000 or 20,000 square foot facility in Port Kells — and stayed with Prime the whole way.
Manufacturing insurance is different from the rest of commercial. The property coverage is bigger. The CGL limits are bigger. Product liability follows the product wherever it goes — across Canada, into the US, overseas — sometimes for years after the product left your dock. Get the policy structure wrong at inception, and a claim years later can put the entire business at risk.
Who we insure
- Metal & machining Fabrication, welding, CNC, finishing
- Food & beverage Processing, packaging, specialty production
- Wood, cabinet, millwork Custom and production wood manufacturing
- Packaging & print Corrugated, flexible, labels, specialty print
- Electronics & assembly Contract assembly, components, specialty products
- Specialty equipment Industrial, agricultural, marine, recreational
Eighteen months after the shipment, the phone rings. A specialty component failed at a customer's plant. The damage bill has landed on your desk.
Picture an operation we've seen versions of more than once. A Surrey manufacturer ships a production run of industrial components — could be electrical, could be mechanical, could be an assembly your customer builds into a larger system. Inspection passes at your end. The shipment leaves. Invoice paid. Job done.
Eighteen months later, you're in the office on a Tuesday morning and the phone rings. Your customer's plant manager is calling from somewhere — maybe Alberta, maybe Washington State, maybe further. One of your components failed. It caused a machine to stop, then caused a water line to break, then caused about $400,000 of property damage in the customer's facility before anyone got it under control. The customer's insurer is involved. The customer's lawyer is involved. And your name is on the paperwork.
Here's where most manufacturers get caught. Straight CGL covers you for things that happen during your ongoing operations — someone injured on your shop floor, damage to a customer's property during delivery. Products & Completed Operations is the section that responds to work you've already shipped. That's what's on the hook here — and if it wasn't properly scoped at inception, the policy response is thin.
The limits matter here. $2M looks adequate on paper — until a large-customer claim lands. When we write a manufacturing policy, we size the Products & Completed Operations limit against the worst-case claim profile, not the average. We've placed manufacturers at $10M — the maximum in primary CGL — when the work demanded it. Export exposure (US or international customers) raises the stakes further.
What this story teaches
Manufacturing liability isn't something that happens on your shop floor. It happens at your customer's plant, months or years after you shipped. Straight CGL covers current operations. Products & Completed Operations covers finished work. The limits on the second one are almost always the ones under-sized. A 15-minute review will show you which number matters most for your product and whether it's big enough.
Illustrative scenario drawn from loss patterns we've seen in manufacturing. Details don't reflect any specific Prime client or event. Every claim is different — past outcomes aren't a guarantee of future results.
CGL and Products & Completed Operations aren't the same thing. And the one you need most is usually the one under-sized.
Straight CGL responds to what happens during your ongoing operations. Products & Completed Operations responds to what your finished product does after it leaves the dock. Most manufacturing claims fall into the second category — and most policies are written with the first in mind.
Commercial General Liability (CGL)
Covers what happens now.
- Third-party injury on your shop floor
- Property damage during deliveries or installation
- Incidents in the course of ongoing operations
- Premises liability — your facility, your loading dock
- Legal defence when you're sued
Products & Completed Operations
Covers what happens later.
- Property damage caused by your finished product
- Injury caused by a product you manufactured
- Claims arising months or years after the sale
- Worldwide territory if you export
- The section most under-sized in manufacturing policies
The claim that makes a manufacturer think "we might lose the business" almost always comes from Products & Completed Operations, not from a shop-floor incident. That's the number we look at most carefully on a coverage review.
Eight coverages every Surrey manufacturer should have explained, not just quoted.
A quote is just a price. These are the sections of the policy that matter when a claim lands years after the product shipped.
Commercial General Liability (CGL)
Third-party injury and property damage during ongoing operations. $2M is an entry-level baseline. $5M is common for mid-size manufacturers. Higher limits may be available depending on the product, market, and insurer appetite.
Products & Completed Operations
The section of CGL that responds to claims arising from finished product after it leaves the facility. Territory language matters — Canada, US, worldwide. Limits should reflect worst-case exposure, not average.
Commercial Property & Equipment
Building (if owned), tenant improvements (if leased), production equipment, inventory, raw materials, finished goods. Replacement cost vs actual cash value matters for production equipment especially.
Business Interruption
Lost income plus ongoing expenses while production is down after a covered loss. For manufacturing, the indemnity period matters: custom equipment can take 9–18 months to replace, and contract obligations don't pause.
Product Recall
Notification, retrieval, and replacement costs when a defect is discovered in a batch, lot, or serial range. Separate coverage from CGL. Critical for food manufacturers, anything with a consumer safety profile, or exporters with regulatory requirements.
Equipment Breakdown
Mechanical or electrical breakdown of production machinery, electrical systems, refrigeration, compressed air, and HVAC. Often bundled with property but sometimes a separate endorsement — check which is on your policy.
Environmental / Pollution Liability
Coverage for pollution conditions — a spill, a discharge, contamination from a process or stored materials — that standard CGL usually excludes. Relevant for finishing, coating, chemical handling, food processing, and any operation storing fuels or solvents on site.
Goods in Transit / Transportation
Covers your product while it is being shipped — by your own vehicles or a carrier — between your plant, suppliers, and customers. Property policies may have limited or no coverage once goods leave your premises, depending on the wording — we check how raw materials and finished goods are covered in transit.
Five ways a manufacturing policy collapses at claim time.
The problem is rarely having no insurance. The problem is having coverage that isn't set up properly. These are real failure patterns we've seen with Surrey manufacturers. Each one is preventable with a 15-minute review.
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Products & Completed Operations limit is too low for the exposure
Your CGL says $2M. That $2M applies to both ongoing operations and Completed Operations — but many manufacturers discover at claim time that the Completed Operations sub-limit is capped at $1M or $500K. A large-customer claim lands, and the limit doesn't respond the way the front-page number suggested. We size Completed Operations against worst-case, not average.
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Territory language doesn't match where the product actually goes
Your policy has "Canada" territory language. You ship 40% of your product to the US. A claim lands from a customer in Seattle. The policy responds conditionally, or not at all. Territory should reflect actual distribution — Canada, US, worldwide — at placement, not after the fact.
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Product recall coverage was never added
A defect is discovered in a production batch. No injuries yet, but you need to notify every customer that received the batch, pull inventory back, replace what's been installed, and document all of it. Recall costs for a single batch can run $100,000–$500,000. Without a product recall endorsement, every dollar comes out of operating cash.
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Business interruption indemnity period is too short for custom equipment
Your policy has 12 months of business interruption. A fire destroys a custom production line. The replacement equipment has a 14-month lead time. For two months you're closed with no income and contract penalties accumulating. 18 months is often the right indemnity period for manufacturers with specialized equipment.
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Contents limit reflects raw materials, not finished goods
Your property limit was set when the business was primarily producing custom orders — low inventory, fast turnover. Now you're building to stock: $800K of finished product sits in the warehouse waiting for larger shipments. The contents limit is still set at $400K. A fire pays the limit, not the loss. We size contents against peak inventory, not average.
Book a 15-Minute Manufacturing Coverage Review.
We sit down with your current policy. CGL limit and territory. Products & Completed Operations sub-limit. Product recall endorsement. Business interruption indemnity period. Contents limit vs peak inventory. Equipment breakdown.
Within 2 business days you get a plain-English gap summary, a side-by-side comparison against three competing insurer quotes, and a written recommendation. You keep all of it — even if you don't switch.
No obligation. No sales pressure. No commitment to switch.
A written COI guarantee — and a free coverage review.
When a customer's lawyer sends a demand letter about a failed product, you don't want a national call centre. When a large customer wants Certificate of Insurance before the first shipment, you don't want to wait days. Here's what we put in writing.
2-Hour COI Guarantee
Existing commercial clients with active policies: your Certificate of Insurance is delivered within 2 business hours during commercial desk hours (Mon–Fri 8:30am–6pm). Manufacturing COIs often list multiple customers as additional insureds with specific coverage confirmations — 2 hours lets us build it right the first time.
15-Minute Coverage Review
A side-by-side comparison of your current policy against three competing insurer quotes, plus a plain-English gap summary. You keep the written recommendation even if you don't switch. No obligation.
Answers in plain English.
What's the difference between CGL and Products & Completed Operations?
CGL is a broad policy that covers third-party injury and property damage arising from your operations. Inside the CGL, there are different sections. "Ongoing operations" covers what happens while you're actively doing the work — someone injured on your shop floor, damage during delivery or installation. "Products & Completed Operations" covers what happens after the work is done — a product you manufactured fails months or years later and causes damage or injury somewhere else. For manufacturers, the second section is usually where the real exposure sits.
How big should my Products & Completed Operations limit be?
Depends on your product, your customers, and your export exposure. $2M is a baseline for smaller domestic manufacturers. $5M is common for mid-size operations or manufacturers with larger-customer contracts. Higher limits may be available depending on the product, market, and insurer appetite. A product with a safety profile (something that could injure an end user), or sold into the US, or into industrial customers, should be sized higher than a simple consumer product with limited exposure. We walk through the sizing question on a 15-minute review.
We ship to the US. How does that change our policy?
A few ways. First, the territory language on your CGL needs to include the US, not just Canada. Second, limits often need to be higher because US product liability claims tend to be larger. Third, you may want extended reporting and defence-in-the-US coverage. Fourth, your customers may require specific CGL confirmations as part of their purchase orders. We work with exporters regularly. The policy needs to be built for the distribution footprint, not just the manufacturing location.
What is product recall coverage and do I need it?
Product recall covers the costs of notifying customers, retrieving product, replacing it, and administering the recall when a defect is discovered in a batch, lot, or serial range. It's separate from CGL — CGL pays for damage the defective product caused, product recall pays for the costs of pulling product back before more damage happens. Food manufacturers, consumer goods with safety profiles, anything with regulatory oversight, and exporters almost always need it. Industrial components and custom one-offs sometimes don't.
A customer claims our product failed and caused damage. What do we do?
First, don't admit fault or make commitments over the phone — the investigation comes before the response. Second, get us involved immediately. Notify your advisor, preserve the relevant production records, inspection reports, and shipping documents. Do not throw anything out. Our claims team — one of our advisors, preferably the advisor who placed your coverage, or a senior commercial advisor — stays on the phone with the adjuster through the investigation. The investigation determines whether the product actually failed, whether the failure is covered, and what the policy response looks like.
What's covered if a fire shuts down our production line?
Several sections pull at once. Property covers the building, equipment, and inventory destroyed or damaged. Equipment breakdown covers certain machinery losses. Business interruption covers lost income plus ongoing expenses while you're down. If contract penalties apply for late delivery to customers, those can be part of the BI claim. The indemnity period matters most — 12 months is standard, 18 months is often more realistic for manufacturers with custom production equipment.
How fast can I get a Certificate of Insurance for a major customer?
For existing Prime commercial clients with active policies: within 2 business hours, during commercial desk hours (Monday to Friday, 8:30am–6pm). For new clients: same business day once we have complete information. Manufacturing COIs are among the most complex — they often list multiple customer entities as additional insureds, reference specific policy sections, and require confirmation of coverage territory and limits. Two hours gives us time to build it right. If we miss the window for an existing client, we send you a $50 gift card.
My current broker told me "you're fully covered." How do I know?
"Fully covered" is a sentence, not a coverage. The 15-minute Coverage Review answers the specific questions: what's your Products & Completed Operations sub-limit, what's your territory language, is product recall endorsed, what's your business interruption indemnity period, are your contents limits sized against peak inventory? You get the answers in writing. You keep the document. If "fully covered" was accurate, we'll tell you. If it wasn't, you'll see exactly where.
Do you work with manufacturers whose ownership or leadership speaks Punjabi or Hindi?
Yes. People on our Fleetwood team speak English, Punjabi, and Hindi every day. Coverage reviews, claims, Certificate of Insurance requests, or walking through the policy line by line — all of it can happen in your preferred language. Ask for Kul, Kuljeet, or Seema by name when you call.
We operate out of Port Kells / Campbell Heights / Bridgeview / Pacific Heights. Does that matter?
Only in that we know these industrial parks well. Our office is in Fleetwood, but we've written policies for manufacturers across Surrey's industrial corridors for 30 years. The address is where we sit — the service reaches wherever your facility is. We're also happy to meet on-site if walking the floor helps us scope the coverage properly.
We're growing — should we review the policy before renewal?
Yes. Manufacturing policies go stale faster than most commercial policies, because revenue, inventory, production volume, and customer base change quickly. A policy written two years ago when you were doing $2M in revenue doesn't fit a business doing $5M with larger customers and broader distribution. If anything significant has changed — new customers, new territory, new product lines, new equipment — we should talk before renewal, not after a claim.
Why does family-owned matter when I'm picking a brokerage for manufacturing?
Over the past decade, a lot of BC family brokers have been bought up by national consolidators and insurance-company-owned networks. Prime hasn't. Same Shergill family. Same Fleetwood address. Same voices on the phone when a customer's plant manager calls with a failed-product complaint. For a manufacturer, continuity of the advisor relationship matters — because product liability claims can land years after the policy was written, and the person who wrote it needs to still be there.
Real reviews. Real Prime clients.
Service is excellent. I have been using Prime Insurance for ALL our insurance needs, from quads and trailers, through auto, home, and commercial liability. Kul Jr. knows me by name from the sound of my voice (or call display 🤣) and that makes me feel like a valued customer!
If you need auto, home or business insurance go see Kul at Prime Insurance. They have a professional team of agents that can take care of all your insurance needs. Been using them for almost 10 years.
Kul is the best at Prime Insurance! He has helped me with my personal vehicle insurance and insurance for my many vehicles for my businesses. Kul is always available to answer my questions and is quick to help. I highly recommend them!
A named advisor on your file — not a call queue.
Manufacturing coverage at Prime is placed and serviced by Kul Shergill — B.Sc., Cert Ed., Senior Advisor, in the BC insurance industry since 1988, Insurance Council of BC Level 2 General Insurance Agent — one of Prime’s 12 licensed advisors, with support from the commercial team including Kuljeet, Kamal, and Mark. When a customer’s plant manager calls about a failed product two years after it shipped, the advisor who placed the coverage is still here. English, Punjabi (ਪੰਜਾਬੀ), and Hindi (हिन्दी) spoken at the counter.
Book the 15-minute Manufacturing Coverage Review.
CGL limit and territory. Products & Completed Operations sub-limit. Product recall endorsement. Business interruption. Contents vs peak inventory. Equipment breakdown. Three competing quotes. Written in plain English. You keep it.
Prime Insurance
150-8888 152A St, Surrey, BC V3R 0V7
Retail counter: Mon–Fri 8:30am–9pm · Sat 8:30am–6:30pm · Sun & Stat Holidays 10am–5:30pm
Commercial desk: Mon–Fri 8:30am–6pm